At Bilichitech, we own the power of Wire Electrical Discharge Machining (EDM) to deliver precision-engineered parts to our clients. Wire EDM is a specialized machining process that utilizes electrical sparks to form intricate shapes and details in metals. This is done by creating a controlled electrical discharge between two electrodes, immersed in a dielectric fluid, which precisely cuts through the metal by melting and vaporizing it.

The true strength of wire EDM lies in its ability to machine complex contours and minute details in materials that are typically challenging to handle with traditional CNC machining. This includes heat-treated steels, superalloys, and other special metals. With wire EDM, we can achieve parts with incredibly tight tolerances and fine details such as narrow slots and small holes with unparalleled accuracy.

Our wire EDM services are a perfect match for applications requiring exacting precision. Whether it’s creating components for aerospace, automotive, or intricate molds and dies, our technology ensures that every cut is precise and of the highest quality. BilichiTech’s commitment to precision and quality is backed by our advanced wire EDM equipment and our team of skilled technicians who are experts in their field. This combination makes us a leader in wire EDM machining, capable of delivering parts that meet the rigorous demands of any industry.

Wire EDM machining offer adaptability and precision, driving innovation and quality across diverse fields

• Aerospace: Produce components with complex geometries and precise tolerances that are essential for the high-performance demands.
• Medical Devices: Allow for the manufacturing of intricate implants and surgical tools, ensuring safety and reliability.
• Tool and Die Making: Ideal for creating detailed molds, dies, and fixtures that require exact dimensions and smooth surface finishes.
• Automotive: Facilitate the production of high-precision gears and other critical components that demand tight tolerances.
• Custom Manufacturing: Supporting bespoke manufacturing needs for specialized machinery and exotic material items.

Advantages of Wire EDM Machining

Wire EDM offers several compelling advantages for precision machining:

• Precision and Accuracy: It is renowned for its ability to produce parts with extremely tight tolerances, often within +/- 0.0001 inches. This level of precision is crucial for industries such as aerospace, medical, and tool and die making.
• Complex Geometries: The method can create intricate and complex shapes that are difficult or impossible to achieve with traditional machining processes. This includes sharp inside corners, intricate patterns, and detailed contours.
• Material Versatility: It can cut through any electrically conductive material, including hard metals like titanium and hardened tool steel, without inducing stress or distortion to the material.
• Smooth Surface Finishes: The process often requires little to no post-machining finishing because it can achieve surface finishes as smooth as a 16 microinch Ra. This reduces the overall production time and cost.
• No Contact Cutting: Since the wire never physically touches the part, there is no cutting force involved, eliminating mechanical stresses during processing. This feature is especially beneficial for fragile parts or those with thin walls