5-axis CNC Machining Services
Get high-precision, accuracy, intricate machined parts with extremely complex geometries with our 5 axis CNC machining services. Tolerances down to 0.01mm. Instant CNC online quotes
5 Axis Machining With Bilichitech
Bilichitech’s 5-axis machining services offer unparallel speed and flexibility. With an extensive range of advanced 5-axis CNC machines and a long list of materials, Bilichitech has the capability to deliver the best 5-axis machined parts.
Our experienced team and manufacturing capabilities help rapidly design and fabricate complex, time-sensitive components. With world-class equipment, expertise, and experience, Bilichitech uses two outstanding setups to provide precise, complex parts.
What is 5-axis Machining?
5-axis CNC machining is an advanced manufacturing process that allows the cutting tool to move simultaneously across five different axes. This capability is essential for producing complex, high-precision parts with greater efficiency and fewer setups. Industries like aerospace, automotive, and medical device manufacturing rely on 5-axis machining services for intricate components that require extreme accuracy.
5-axis VS. 3-axis Machining
In CNC machining, selecting between 3-axis and 5-axis systems greatly affects production capabilities. 3-axis machining operates along the X, Y, and Z axes, making it suitable for simpler parts with flat surfaces, commonly used in industries like automotive, construction, and aerospace due to its efficiency and lower costs.
In contrast, 5-axis machining adds two rotational axes, allowing the tool to cut from multiple angles, which is ideal for creating highly intricate parts with complex geometries. This system is preferred in fields such as aerospace, medical, and advanced automotive manufacturing, where precision and tighter tolerances are critical.
Although 5-axis systems involve higher upfront costs, they offer greater production efficiency by reducing the need for multiple setups and lowering the chances of human error. Ultimately, 3-axis machines are ideal for basic designs, while 5-axis machines excel in producing complex components requiring greater accuracy.
Surface Finishes for 5 Axis CNC Machining
With an extensive list of surface finishes available, Bilichitech can enhance the surface quality of your 5-axis machined parts. Applying these finishes help improve the appearance of the components, their surface roughness, hardness, corrosion resistance, and more. They also hide visible tool marks on the products’ surfaces.
As Machined
As machined finish leaves the surface straight from the CNC machine, providing a cost-effective option with tool marks.
Anodizing
Anodizing increases corrosion resistance and wear properties, while allowing for color dyeing, ideal for aluminum parts.
Polishing
Polishing achieves a high gloss finish, reducing surface roughness and enhancing the aesthetic appeal of metals.
Sand Blasting
Sand blasting uses pressurized sand or other media to clean and texture the surface, creating a uniform, matte finish.
Tumbling
Tumbling smooths and polishes small parts by friction and abrasion in a barrel, offering a consistent but slightly textured finish.
Electropolish
Electropolish is a chemical process that smooths and brightens surfaces while improving corrosion resistance.
Alodine
Alodine coating provides corrosion protection and improves paint adhesion, mainly used on aluminum surfaces.
Heat Treatment
Heat treatment alters the mechanical properties of metal to increase its hardness, strength, or ductility.
Brushed Finish
A brushed finish creates a unidirectional satin texture, reducing the visibility of marks and scratches on the surface.
Powder Coating
Powder coating applies a thick, wear-resistant layer with excellent color and texture options, suitable for a variety of surfaces.
Electroplating
Electroplating bonds a thin metal layer onto parts, improving wear resistance, corrosion resistance, and surface conductivity.
Black oxidize
Black oxidize is a conversion coating for ferrous metals that improves corrosion resistance and minimizes light reflection.
Simultaneous 5 Axis vs 3+2 Axis CNC Machining
Simultaneous 5-Axis Machining
Fast, effective, and continuous 5-axis CNC machining with improved transitioning and surface quality. Here, we use 5-axis machining center that can continuously adjust the movements on all five axes without stopping. Our 5-axis CNC machining has intelligent functionalities to ensure efficient continuous processes and transitions.
3+2 Axis Machining
Take advantage of the optimal 3+2 axis machining technology for your unique applications. The process keeps the part fixed in a specific orientation to allow the usual 3-axis machining process. Our 3+2 axis machining uses shorter, more rigid cutting tools to offer your parts better dimensional stability. Get complex CNC machined parts with tight tolerances at lower costs and cycle time.
Trunnion-Style vs Swivel-Rotate-Style 5-Axis Machining
Trunnion-style machining centers
Feature a fixed table and a spindle that moves and rotates along two axes. This design allows for the machining of complex parts from multiple angles in a single setup, making it highly efficient for heavy or larger workpieces due to the stable support from the table.
Swivel-Rotate-Style machining
Also known as a table-table configuration, involves the part being affixed to a table that rotates and tilts, while the spindle remains in a fixed position. This style is particularly advantageous for intricate parts that require high precision, as it offers excellent accessibility to various part features and can handle smaller, more delicate components effectively.