Single Cavity Mold

Ensure effective low-volume plastic parts production with high-quality single cavity injection molds. These cost-effective mold tooling options give you more control over the plastic manufacturing process.

Multi Cavity Mold

Efficiently manufacture multiple plastic molded parts with superior-quality multi-cavity molds. Our multi-cavity injection molds ensure more effective use of cycle time while offering a lower cost of a unit part. With higher productivity, you can get high quantities of parts per cycle.

Stack Mold

Increase the output of your injection molding process with innovative stack molds. Bilichitech delivers excellent stack mold tooling to increase your molding efficiency while reducing overall part cost. We can design stack molds with equal numbers or different numbers of cavities in each parting surface. Create multi-component assemblies in one shot!

2K Injection Mold

Economical and efficient custom injection molding solution for molding two different plastic materials. We provide 2K injection mold tooling to allow a seamless combination of soft and hard plastics for one product. Save costs by creating tailor-made products and combining assembly steps into one molding process.

Plastic Injection Molding Process

Plastic injection molding is a highly efficient and versatile process used to produce complex and intricate plastic parts.

1. Mold Design & Material:

Precision-designed molds are made using CAD software, typically from steel for durability or aluminum for faster cooling, depending on production needs.

2. Plastic Preparation:

Plastic granules are chosen for specific product properties, dried, and loaded into the machine’s hopper.

3. Melting & Injection:

The plastic is melted and injected into the mold under high pressure to ensure complete filling and detail accuracy.

4. Cooling & Solidification:

The molten plastic cools and solidifies in the mold, shaped by precisely controlled cooling channels to minimize defects.

5. Ejection & Finishing:

The solid part is ejected from the mold and undergoes any necessary trimming, polishing, or painting for final finishing.

6. Quality Inspection:

Each part is inspected for quality, ensuring it meets all specifications for dimensions, appearance, and performance.

Advantages of Prototype Tool

Prototype tooling is essential for efficient product development, offering a cost-effective and swift pathway from design to functional prototype. Here are its key advantages:

1. Speed to Market:

Accelerates development and refinement, reducing time to launch.

2. Cost Efficiency:

Less expensive than full-scale molds, minimizing initial investment.

3. Design Flexibility:

Allows for easy modifications based on testing feedback.

4. Risk Reduction:

Identifies production issues early, avoiding costly future corrections.

5. Functional Testing:

Facilitates thorough testing to ensure the product meets all requirements.